Amazing Technology
Posted by richrobinson 9 years, 3 months ago to The Gulch: General
I just unloaded a trailer of rock salt at work this morning. It was from a company called American Rock Salt out of New York. The driver told me that the entire packaging process is mechanized now. A machine fills and seals the bags. Arms and conveyors move the bags to the pallets. Robotic arms load the pallets(49 bags to a pallet). The pallet then moves to a machine that shrink wraps it and covers it and then moves it out to be stored. Finally a human running a forklift takes the pallet to the warehouse. They have to be quick. They turn out 1 pallet of rock salt every minute. Amazing what technology can do.
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My brother did an internship with the local government in an accounting office. He would get done in four hours what many of them got done in four days. They told him quite frequently to slow down. Instead, he would get done what needed to be done and use the rest of the time to work on homework.
I'm 6' tall I cannot imagine the height of the individual who chooses to open as a business in the United States of America. Two big really big brass ones as Clancy used to write. Now investing in a maquilador operation in the United States of Mexicans (yes that is the real name of our vecino distantes - nearest foreign neighbor) is a welcome opportunity, so was another business in the land down under.
To date amount invested in USA or whatever it's called now is the same as the sum of the last two generations X+Y=Zero. If you are IRS not to worry. I haven't drawn so much as one thin penny sized dollar. I'm living off my government pensions all 2.2 of them - after devaluation and debt repudiation.
But my hats off to those who are toughing it out. I can't for the life of me imagine ...why?
They didn't, at that time, have robotic assemblers with fine enough control to do any of the internal component assembly on the printers. But from parts ordering, storage, routing, delivery, and packaging--it was all automated. Just installing the system and going through startup took about 6 mos with 50 to 60 electricians and 80 to 100 mechanical installers.
My shop is quite automated. My machines are often running with the lights out at night without anyone even monitoring them. We are not a production house though so they aren't able to achieve their full potential; a tool and die maker must write new programs for each new job since every one is unique. My people show up every morning, load their machines, work for eight hours and then leave their machines running overnight. It can be quite impressive to see. They are just buzzing along on their own rapidly shaping something from a block of metal before your eyes... When I started the trade I had to manually turn the handles of my machines and measure every thing with micrometers as I went. When we got digital readouts and no longer had to compensate for backlash my job became much easier. It actually became easier to train people then too. Then CNC machines took over and I needed fewer workers to produce the same volume, but the workers required a different skill set and more training. Then came CAD-CAM programming software on PCs and I had to retrain again. Software updates, new versions... on and on.
Ah... the Joys of New Toys and the rat race of keeping up. It is a challenge, but it is a labor of love.
The lesson: The more quantity needed, more repetitive and long lived the task the more efficacious the implementation of automation. That is the future and it will be accelerated, particularly if unskilled labor costs are raised by some means other than market forces.
Regards,
O.A.
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